Food preparation equipment

Automated broth, sauce and soup cooking systems and stand-alone equipment

Stand-alone Coctio equipment

Coctio offers a complete line of individual industrial process equipment available for the food industry. Our portfolio includes bone broth, soup and sauce process equipment and drying equipment for both small and larger capacities and production requirements.

Coctio bone broth process modules are specifically designed to follow the traditional manufacturing method of bone stock from meaty bones to produce additive-free broth, stock, soup, demi-glace and types of sauce products and ready-meal applications that meet the strict quality and taste standards of Michelin Star level chefs - consistently and cost-effectively.

All Coctio machines are built in stainless steel and are CE marked. The equipment complies with the requirements of European Directives on Machinery design and Hygienic and Safety standards. The equipment and production lines are documented as to their Compliance for Food-Grade Product Manufacturing material certificates.

You can either purchase individual equipment or entire processing line with complete, fully optimised process modules. Their scalability also provides an excellent opportunity for easy plant expansion and business growth.

Coctio provides downloadable data sheets for its machines. Data sheets include a brief description of equipment functionality in a process and technical and component information. Equipment data sheets are grouped by product family for small and larger-scale bone broth and sauce equipment and industrial drying equipment. To view the equipment data sheets, simply select a machine from a listing below.

 

Small-scale bone broth, sauce and soup equipment

Coctio Small Loading module

Load raw ingredients from large containers onto oven or smaller containers

Coctio Small loading module

The Coctio Small loading module lifts and tips the containers into a collector where bones are dropped onto o heated vibrating platform which will spread them evenly to the width of the oven module conveyor belt. 

Loading module includes lifting and tipping equipment and electrically-heated vibrating platform. 

Advantages: 

  • Easy transfer of raw ingredients to the next phase of the process
  • Consistent placement of ingredients onto  Small Coctio oven conveyor belt
  • Easy to operate 

Coctio Small Oven module

Perfect roasting of animal bones and vegetables before broth cooking process

Coctio Small oven module

The fully-automated roasting process for bones and other ingredients, such as vegetables used in the production of natural bone broth, broth concentrates, demi-glaces and sauces. 

The ingredients to be roasted move through the oven on a carbon steel conveyor belt. The fat that melts during the roasting process is recovered and pumped out via heated pipes for further processing in a separate fat storage tank.

Advantages:

  • Proven technology designed especially for roasting the animal bones and fat handling that is generated from the roasting process
  • Throughput with a roasting capacity of 600 kg of bones/hour
  • Consistent and continuous roasting
  • Excellent browning quality for animal bones and vegetables
  • Smell and smoke control
  • Requires only very little supervision
  • Easy and quick cleaning: The external parts of the oven are cleaned with a foam cleaning device and hot water (use of cleaning hatches). Cleaning of the internal parts and conveyor belt cover is done by way of pyrolysis, which means heating the oven to 320 °C. Optionally, the internal parts and output of the oven and under the conveyor belt can also be cleaned with the automated CIP system. 

Coctio Small Oven module data sheet

Coctio Small Cooker module

Cooking superior quality natural bone broth/stock

Coctio Small cooker module

The fully-automated Coctio Small Cooker module is ideally suited for natural and functional bone broth cooking with lower capacity compared to our Standard Cooker module. The traditional cooking method using the meaty animal bones as raw material is controlled by the help of specially designed a closed cooking vessel and Coctio automation. All this make it easier to maintain the natural texture, colour and aroma of the broth product without any order additives and preservatives.

Advantages:

  • Proven technology for traditionally prepared, natural bone stocks and broths with full of aromas
  • For low and medium volume operation with a batch capacity of 2,200 litres/cooker module (Batch requires 1,800 kg bones + 2,000 litres water)
  • Automated and consistent cooking environment
  • Easy broth and fat removal process

  • Thanks to the modular design, production can easily be sized to fit your growing capacity requirements only by adding the cooker modules into a production line. 

  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system. 

Small Cooker module Data Sheet

Coctio Small Filtration module

Filtration of broth and fat

Coctio Small Filtration module


The Coctio automated filtration equipment is used to filter and remove any remaining tiny particles from the bone broth and the fat. 

Advantages: 

  • Capacity: 20,000 litres of bone broth/hour and 5,000 litres of the liquid fat/hour
  • Automated filtration of broth and fat to guarantee high-quality and hygienic products
  • Automated re-directing of broth and fat to separate buffer tanks
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system. 

Coctio Small Raw Broth tank module

Store product before packaging or other process

Coctio Raw broth product tank module

The temperature-controlled Coctio Small Broth Product tank for temporarily storing raw broth in safe conditions during a production run. 

Advantages:

  • Small Product tank capacities vary in size from net volume of 2.5 m3 to 8.5 m3
  • Insulated buffer tank with all necessary utility connections to store raw broth at high temperature before next process 
  • Automated control
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Coctio Sauce and Evaporator module

Mix, Cook & Evaporate ingredients to cook sauces and soups

Coctio Sauce and Soup module

Small Evaporator

Small Evaporator inside

The fully-automated sauce preparation module allows you to create sauces and soups using ingredients in liquid, powder and/or particle form. Ingredients are introduced into the vessel by a lifting and tipping mechanism, or via a powder pump or pipe connections to other liquid storage tanks. The tilted state of the vessel helps create a more efficient mixing environment that replicates the way a restaurant chef would mix in his professional kitchen.

End-products
Type   Examples
Sauces using evaporated bone broth   Red wine sauce, peppercorn sauce, Sauce Espagnole, Stroganoff sauce, other
Sauces without bone broth   Sauce Béarnaise, tomato sauce,
sauce Hollandaise, other
Soups with or without particles   Any type of soup can be produced using bone broth or using other broth bases.
Sauces and soups with powder ingredients    Any type of soup or sauce using powder ingredients


The module is available with the following combinations to suit your needs:

  • 1,500-litre or 2,000-litre tilted sauce cooker module with mixing arm (0.5 bar gauge pressure rating)
  • Option: Tube heat exchanger evaporator (Evaporator tubes capable of handling particles) 
  • Option: Homogeniser
  • Option: Powder ingredient pump
  • Option: Preparation tank with weighing balance and net volume ranging from 2.5 m3 to  8.5 m3 to store products or liquid ingredients to use in the process of preparing sauces 

Advantages:

  • Versatile equipment capable of producing a range of delicious products
  • Full flexibility in recipes
  • Maximum batch size 2,000 litres (Net 2 m3)
  • Automated process for consistent quality control
  • Mixing arm that simulates the mixing movement used by restaurant chefs
  • Gentle process treatment to evaporate bone broth down with a capacity of 310 kg of water/hour to concentrated products handling particles through the evaporation process
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Sauce preparation module Data Sheet

Coctio End-Product tank module

Store finished product before packaging

Coctio End-Product tank module

The temperature-controlled Coctio Small End-Product tank for storing product in safe conditions during a production run. 

Advantages:

  • Small Product tank capacities vary in size from net volume of 2.5 m3 to 8.5 m3
  • Insulated buffer tank with all necessary utility connections to store product at high temperature before next process 
  • Automated control
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

  

Coctio Small fat purification module

Purifying fat from broth cooking process


The automated Coctio Small fat purification equipment purifies fat coming from roasting and cooking process and store outside.  Its purpose is to remove the unwanted particles or other liquids from the generated fat, leaving it with a clear, sediment-free pure fat which can then be used as a raw material in food manufacturing or sold to other industries. 

Advantages:

  • Extract pure fat with minimal process
  • No need for supervision
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

    Small fat clarification module Data Sheet

Coctio Small CIP module

Automated washing of equipment and pipes


1-line CIP automated system with pre-mixed alkali and acid tanks used to save time and energy in clean the interior surfaces of bone broth and sauce process pipeline, processing vessels, tanks and associated fittings without disassembling the manufacturing process. Washing liquids pre-mixed allowing faster turnaround, clean returning water recovered, dirtiest returning liquids disposed into sewers. 

Advantages: 

  • Automated washing of equipment
  • Targeted washing allows production to continue elsewhere in the line
  • Optimal use of cleaning products and water

Small CIP module Data Sheet

 

 

Large-scale bone broth, sauce and soup equipment

Coctio Standard Loading module

Loading of raw materials into a roasting oven

Coctio Standard Loading module

The Coctio loading module is an automatic infeed system designed to feed animal bones and vegetables automatically onto the moving roasting oven conveyor belt or into a cooker module. 

Loading module includes bones and vegetable bins lifting and tilting unit, double screw conveyor and heated vibrating table.

Advantages: 

  • High throughput with a feeding capacity of a minimum of 4 tons of bones /hour. 
  • Easy loading of bones and other ingredients bins 
  • Consistent placement of the ingredients onto oven conveyor belt
  • Releases labour from hard and repetitive work
  • Easy and quick cleaning with a foam cleaning device and hot water. 

Standard Loading module Data Sheet

Coctio Standard Oven module

Perfect roasting of animal bones and vegetables

Coctio Standard 3-module Oven


The Standard Oven module is specially designed for the large-scale roasting of animal bones and vegetables used in the production of natural bone broth and derivative products. 

The ingredients to be roasted move through the oven on a carbon steel conveyor belt. The fat that melts during the roasting process is recovered and pumped out via heated pipes for further processing in a separate fat storage tank.

The Standard Coctio oven setup can be build of 1, 2, 3 or 4 modules in large-scale production. 

Advantages: 

  • Proven technology
  • High throughput with a maximum capacity of roasting:  
    • Oven with 1 module: 1 300 kg of bones/h
    • Oven with 2 module: 2 600 kg of bones/h
    • Oven with 3 module: 4 000 kg of bones/h
    • Oven with 4 module: 5 000 kg of bones/h
  • Consistent and continuous roasting
  • Excellent browning quality for animal bones and vegetables
  • Fat recovery
  • Smell and smoke control
  • Requires only very little supervision
  • Easy and quick cleaning: The external parts of the oven are cleaned with a foam cleaning device and hot water (use of cleaning hatches). Cleaning of the internal parts and conveyor belt cover is done by way of pyrolysis, which means heating the oven to 320 °C. Optionally, the internal parts and output of the oven and under the conveyor belt can also be cleaned with the automated CIP system. 

Standard Roasting Oven module Data Sheet

 

Coctio VAC Pipe conveyor module

Vacuum pipe system to transfer of roasted raw materials to cookers

Coctio VAC Pipe Conveyor module

The Vacuum pipe module is designed to transport roasted material, such as bones and vegetables by air flow from the end of the oven to the specified cooking kettle. The bones are fed into the VAC tube via a feeding platform attached to the end of the oven.

Advantages:

  • Rapid transfer of ingredients into cooker module with a capacity of 7 200 kg of animal bones/hour
  • Roasted material fed directly into the pipe, raw material fed manually
  • Easy cleaning of the internal parts of the tube with an automated CIP system. The external parts are washed manually.

Standard VAC Pipe conveyor module Data Sheet

 

Coctio Standard Cooker module

Cooking of raw materials to produce superior quality natural bone broth

Coctio Standard Cooker modules

The fully-automated Coctio Standard Cooker module is your choice when you want to produce large batches of bone broth at a time. The Standard Cooker efficiently yields a high-quality product for all of your processing needs to supply high-quality 100 % natural broth and derivative applications, such as demi-glace, soups and ready sauces. 

The traditional cooking method using the meaty animal bones as a raw material is controlled by the help of specifically designed a closed cooking vessel and Coctio automation. All this make it easier to maintain the natural texture, colour and aroma of the broth product in order to avoid additives.

Advantages:

  • Proven technology
  • Bone broth cooker equipment suitable for large volume operations with a batch capacity of 3 000 - 3 500 litres or even 4 500 litres/cooker module 
  • Traditional and natural process to produce the best quality broth with full of aromas 
  • Automated and consistent cooking environment
  • Easy broth and fat removal process
  • Thanks to the modular design, production can easily be sized to fit your growing capacity requirements only by adding the cooker modules into a production line. The number of cookers on large-scale production can be from 1 up to 18 modules integrated into a line.
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system. 

Standard Cooker module Data Sheet

 

Coctio Standard Filtering module

Filtering of raw broth and fat

Coctio Filtering module

The Coctio automated filtration equipment is used to filter and clarify the bone stock and the fat from any remaining tiny particles that could remain the product after the cooking process.

Advantages: 

  • Automated filtration of broth and fat to guarantee high-quality and hygienic products
  • Automated re-directing of broth and fat to separate buffer tanks
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system. 

Standard Filtering module Data Sheet

Coctio Standard Raw Broth tank module

Storage of raw broth until next process

Coctio Raw broth product tank module

The temperature-controlled Coctio product tank for temporarily storing the raw broth product in safe conditions during a production run. 

Advantages:

  • The module size is customer specific design, and therefore available for a wide range of capacities, having the highest capacity of storing up to 4 standard cooking batches of product (over 20 000 litres) 
  • Insulated buffer tank store raw broth at high temperature before next process 
  • Automated control
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Coctio Standard bone broth product tank module data sheet

 

Coctio Standard Evaporator module

Creating condensed bone broth, soups and sauces even with particles

Coctio Standard Evaporator module

The fully automatic Coctio Standard Evaporation equipment is your choice when you want to create large batches of condensed bone stock, sauce bases, ready sauces and soups with or without particles.  

Like in our small-scale sauce preparation module, this large volume evaporation process replicates the same process that restaurant chefs would use in their own kitchen to get a superior quality on their natural taste food products. 

The module includes an evaporator, mechanical vapor recompression fan, product tank and BRIX measurement tool that will stop the process once the desired BRIX level is reached.

Advantages:

  • Proven technology
  • Highly efficient with an evaporation capacity of 3 500 litres of water/hour
  • Gentle process treatment to evaporate bone broth down to concentrated products handling particles through the process
  • Full flexibility in recipes
  • Energy efficient process with the mechanical vapour recompression fan requiring very little steam to keep the evaporation process going until the desired end-product consistency is reached. 
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.   

Standard Evaporator module Data Sheet 

Coctio End-Product tank module

Store finished product before packaging

Coctio Finished product tank module

The temperature-controlled Coctio Standard End-Product tank for storing product in safe conditions during a production run. 

Advantages:

  • The module size is customer specific design, and therefore available for a wide range of capacities, having the highest capacity of storing up to 4 standard cooking batches of product (over 20 000 litres) 
  • Insulated buffer tank to store product at high temperature before next process 
  • Automated control
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Coctio Standard Finished bone broth product tank module data sheet

 

Coctio Standard CIP module

Automated washing of equipment and pipes

Coctio Standard CIP module

The Coctio Standard CIP cleaning system is an automated system used to clean the interior surfaces of bone broth and sauce process pipeline, processing vessels, tanks and associated fittings without disassembling the manufacturing process.

Advantages: 

  • Automated washing of equipment
  • Targeted washing allows production to continue elsewhere in the line
  • Optimal use of cleaning products and water 

Standard CIP module Data Sheet

Coctio Standard Fat purification module

Purify and storage the fat from the roasting and cooking process

Coctio Small fat purification module

The automated Coctio Standard Fat clarification equipment handles the fat that emanates from the bones roasting and bone broth cooking process. Its purpose is to remove the unwanted particles or other liquids from the fat, leaving it with a clear, sediment-free pure fat which can then be used as a raw material in food manufacturing or sold to other industries. 

Advantages:

  • Extract pure fat with minimal process
  • No need for supervision
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Standard Fat clarification module Data Sheet

Coctio Conveyors

Transferring raw materials to desired locations

Coctio Conveyors

Coctio Conveyors are used to transferring raw materials to designated locations. Uses include feeding cooked bone residue after broth cooking to the SHS dryer for further processing into meat protein and bone powder.

Advantages: 

  • Automated conveyor control system to transport and feeds the bone residue to the next desired process, such as the bone drying process
  • Conveyors are available in custom widths according to a client needs
  • Easy and quick cleaning: The external parts of the cooker are cleaned with a foam cleaning device and hot water. The internal parts can be cleaned with the automated CIP system.  

Coctio Conveyor system Data Sheet


Industrial drying equipment 

Coctio provides both large and small scale industrial SHS dryer equipment and systems that are ideally suited to dry animal bone by-products generated from the food processing industry and process various other applications from other industries, such as sludge and sewage material streams. 

Coctio SHS Dryer module

Drying of animal bones into meat and bone powder

Coctio SHS Dryer module

Coctio SHS Dryer module

The Coctio SHS Dryer module is steam heated and specially designed for continuous drying of animal bone by-products and other industrial material streams. The module consists of the main drying chamber mixer, steam heater and other components offering maximum evaporation capacity in a compact design.

The Coctio Dryer can be built in different sizes to suit various plant capacities.

The drying system can be purchased either as an individual equipment entity or it can be connected to the Coctio bone broth and sauce line, in order to dry and upgrade the value bone residue resulting zero animal bone waste in the process.

Advantages: 

  • Flexible evaporation capacity from 10 to 4 000 kg of water/hour
  • Low maintenance and easy continuous process
  • No foul smells released into the air
  • No risk of explosion
  • Energy efficient and environmentally friendly
  • High drying rates with no vapour diffusion resistance

SHS Dryer module Data Sheet