Mobile bone broth cooker line

Automated, all in one cooking system for R&D, pilot and industrial production of high-quality natural bone broths and other liquid food products.

 

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Coctio Mobile bone broth cooker line

Profit-making line with a low initial investment to succeed in highly evolving bone broth market

Compact, all in one Coctio Mobile cooker line is an ideal solution for the efficient and economical processing of protein-rich broth and stock full of delicious flavour. It ensures the high character for natural end-products as it follows proven Coctio cooking principles based on the traditional way of cooking meat and fish bones in water, requiring no additives in the process. A precise process control system ensures consistent product quality. The multifunction mobile unit also has the option to cook and mix produce sauces, soup and other liquid products. 

The ready-built, tested line will be installed in production facility within a couple of days, and you would only need to connect utilities to it, such as electricity, water and data. The system brings time and costs savings, as it can run 24/7 and can cook unsupervised overnight with no operators on-site. 

When Coctio mobile line is added to an existing process in a production facility for product testing purposes to develop bone stock recipes and products and to set up a commercial production, or new business start-up is desired from scratch, you're taking advantage of extracting various high-value end products by transforming category 3 bones material into a raw material of considerable high commercial value fit for human consumption. Mobile line is available with a relatively low initial investment allowing a quick return on investment.

 

Video: Broth cooking process in use

Ideally suited for all type of food industries to produce culinary food applications

  • Existing or new bone broth producers who want to move into an automated, industrial-scale production system.
  • Meat and fish processors looking to extract the most value out from the bones as they come from the meat /fish processing facility, and want to test broth production and its market.

  • Food manufacturers looking for a solution for product development and industrial production purposes.

  • Foodservice operators including restaurants, hospital and school foodservice departments, Institutional Food Service Departments and caterers that desire to increase product choices with liquid stock and stock-based dishes. 

Bringing Excellence in Your Food Production

icon-7_70px 100% Natural bone broth production

Produce from basic to michelin-star bone broths using the proven Coctio technology that emulates the same processes that restaurant chefs use in their professional kitchens, requiring no additives in the process. 

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Versatility in liquid foods

In addition to broths, the system is easily adapted to cooking and mixing variations in product type and recipe in liquid foods, such as soups, sauces and other viscose products. 

icon-7_70pxConsistency with automation

The system is closed and controlled by automation which ensures consistency batch after batch and minimizes potential human error from the production process. During the actual production process, there is no need for further supervision allowing production to safely take place overnight.

Coctio Mobile Broth Cooker - MultifunctionalFlexible Processing

 

Perfectly suited for R&D, product development and small volume production requirements of introducing natural broths, broth-based applications and liquid foods on the evolving market for functional foods and food-related industry.

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Easy set-up,
Plug & Produce

Once delivered, the unit is ready to use, only need to plug the utility connections. In addition, benefits from being compact and mobile, the unit takes only about 40 m2 of space, and it can be easily installed and transported anywhere.

icon-7_70pxCost-Effective Processing

Coctio Mobile unit delivers unbeatable benefits in terms of productivity and reduced CAPEX and OPEX and thereby reducing overall project costs when starting in broth segment, whether it is a pilot-scale and commercial manufacturing in question.

Capacity & Functionalities

  • Smallest cooker size of 3000 litres, an output of about 1500 litres of stock (1000 kg of bones, 1000-1300 litres of water).
    Yearly production 450,000 litres of stock/year, requires about 360 tons of bones. 
  • Larger cooker size of 4300 litres, an output of about 2200 litres of stock (1800 kg of bones, 2000 litres of water).
    Yearly production 660,000 litres of stock/year, requires about 540 tons of bones.

The Mobile cooker line includes the following equipment:

Coctio Mobile Bone Broth Cooker System1. Broth cooking & mixing sauces and soups
3000 or 4300 -litre closed, tilted, insulated cooking vessel with vertical pillar lift and tip system, and mobile access platform

2. Broth filtration
Broth filtration system 

3. Storing
3000 or 5000 -litre closed and insulated end-product storage tank with vertical mixing arm attached to the top of the vessel

4. Cleaning
Simple Batch Cleaning-in-Place (CIP) station

5. Steam generation
Steam generator of 100-150 kg of steam/hour (electrical or gas-fired), used to create steam to heat the cooking vessel  

Options:

  • Possible to integrate powder ingredient mixer for induction and to disperse of the powder ingredients into the mixture.
  • Cooker vessel can be equipped with built-in vacuum pump for product reduction/low concentration.
  • For the higher capacity of evaporation to make the liquid concentration, a separate small falling-film evaporator equipment can be connected into the Mobile cooker line to create the evaporation process.


Download Mobile bone broth cooker line brochure

DOWNLOAD THE BROCHURE

 

Testimonial

Salsus - Coctio testimonialCreating a range of culinary stocks and sauces with excellence in taste, texture and aroma, Salsus relies 100% on a Coctio cooking technology and system that covers all operational aspects, from new product development to production efficiency match our specific requirements.

– BelA SZABO, MANAGING DIRECTOR AT SALSUS AS

Emerging growth opportunity in bone broth segment

Natural bone broth market is experiencing explosive growth across the food industry in favour of clean label and nutrition foods to meet consumers demand. This trend also reflects in the range of innovation in products and new product launches in the broth category.
Broth flavoured nutrient-dense prepared foods and nutrition applications are growing in popularity globally. Consumers are willing to pay more for clean label products with high-quality, being more natural as well as offering natural umami taste credentials and health benefits due to the lack of additives and e-numbers included within them.

For more on the topic of natural bone broth market insights and trends and explore the versatility of bone broth as an ingredient and an end-product for different market segments, download our report: New Generation of Natural and Functional Bone Broths. DOWNLOAD THE REPORT