Fully automated Standard size production line follows the same processes as a Small line, but only large production volumes in mind, both in bone raw materials and end products to ensure the great-tasting bone stock, broth, and derivative products such as ready sauces and soups. This allows you to produce large quantities of end-product over a number of batches with the same level of quality and characteristics every time.
The turnkey line installation is delivered pre-assembled, which ensures quick and easy installation by Coctio installation team. The line is ready for connection with the pipes to Coctio equipment and the available power supply reducing installation expenses to a minimum. This extensive line requires a minimum 500 m² production space for its smallest line installation.
One batch produces 4,500 litres of natural bone broth which requires 3,500 kg of animal bones and 4,200 litres of water. The batch volume of concentrated broth or demi-glace is roughly 1,700 litres. As with a Small line, more capacity can be added to the Standard line by simply adding modules to the roasting oven and cookers, so maximum production volume is really up to how many cookers you have.
One batch of broth extracts 350 kg of pure animal fat and approximately 3,150 kg of cooked bones residue. Purified fat can be used in the food industry or can be sold to other industries, such as to the biodiesel industry as an inedible ingredient that will use it to make fuel. The cooked bones can be further processed in-house into new material, such as compost using dedicated equipment found on the market or bones can be sold to other industries for further processing into animal feed and organic fertilizer material.
The diagram below illustrates the Standard volume production process and outputs.
The Standard-size line is designed especially for:
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