Coctio Cooker System
The ultimate cooking system for bone broth, stock, ramen, pho...you name it
The easiest and fastest way to get started with industrial production of 100% natural bone broths and stocks
The compact, Coctio Cooker System is an ideal solution to quickly start the production of protein-rich, full of flavour natural bone broths and stocks at an industrial scale. The equipment is designed specifically to replicate the same processes undertaken by a professional chef in its own kitchen, aiming to create powerful natural flavours with raw ingredients that are in most cases regarded as waste streams.
To ensure consistency batch after batch, the processes are controlled by automation, removing potential human error from the cooking process which is typically a major issue for most restaurant chefs and other producers alike. In addition, the system can cook unsupervised overnight with no operators on-site dramatically lowering operating costs.
If you wish to have an all encompassing system, the Coctio All-in-One-System includes also a heated storage tank and automated CIP washing system.The objective of the AiOS system is to provide the easiest first step to start producing bone broths and stocks on an industrial scale, otherwise almost impossible to achieve on smaller professional kitchen equipment which require a lot of supervision and make it difficult to produce consistent end-product quality.
The ready-built, tested line is installed in any facility within a matter of days, and only needs to be connected to utilities, such as steam, electricity, water and data.
The Coctio AiOS is without a doubt, the easiest way to get started with industrial production of bone broth and to extract all of the nutritional and taste value remaining in the category 3 bones , otherwise discarded to landfills.
Coctio AiOS System
The easiest and fastest way to get started with industrial production of natural bone broths and stocks
- Complete Coctio Cooker System
- Heated storage tank with mixing
- Simple CIP automated washing
Coctio Cooker System
The ultimate automated natural bone broth cooking system
- Closed Cooking vessel with up to 3 bar gauge or 140 degrees C
- Unique Coctio Proprietary Automated Boiling Contol System
- Soft cooking with indirect steam jackets
- Vertical pillar lift-and-tip ingredient loading
- Cooked ingredient extraction screw conveyor
- Broth and Liquid fat extraction pump
- Automated fat separation
- and more
Key Benefits
100% Natural bone broth production
Produce from basic to michelin-star bone broths using the proven Coctio technology that emulates the same processes that restaurant chefs use in their professional kitchens, requiring no additives in the process.
Cost-Effective Processing
Coctio AiOS unit delivers unbeatable benefits in terms of productivity and reduces OPEX in comparison to more traditional equipment, as its processes are mostly under automated control requiring very little supervision.
Consistency and safety with automation
The system is closed and controlled by automation which ensures consistency batch after batch and minimizes potential human error in the production process. The actual cooking process takes some time but does not require active supervision - the automated control will safely take care of the cooking.
Easy set-up, Plug & Produce
Once delivered, the unit is typically ready to use after 1 week after utilities have been connected. The unit itself has a small footprint of only about 40 m2.
Equipment Overview
1 - Ingredient loading system
Lift-and-tip system to load ingredients into cooker through cooker top-hatch. The system is suited for 300-liter eurobin.
2 - Cooker
Closed, tilted, insulated and stainless steel sheathed vessel.
Steam jackets – 1 in bottom hatch, 1 on the bottom, 1 on the side.
Cooling jacket located at the top
Internal rotating mechanism to extract cooked ingredients from the cooking vessel
Automatically openable hatch on top and bottom
Temperature measurement sensors
Washing spray jet
3 - Broth extraction pipe
Glass section in liquid extraction pipe to view the broth and the fat flowing through
4 - Filter
200/800-micron sock filter in stainless steel enclosure
Sock filter easily removed/replaced/changed
5 - Storage tank
Insulated heated tank
Mixing arm
Automated weighing of content
Manually openable top-hatch
6 - Fat exit point
Simple pipe exit to collect liquid fat from the broth cooking process
7 - Cooked ingredients exit point
Screw conveyor under the vessel to transport remaining cooked ingredients and drop into container (container not provided)
Steel safety enclosure
8 - Control panel and electrical cabinet
Stainless steel, water-tight electrical cabinet
Touchscreen control panel with Coctio user interface
Automated control of cooking process (pressure, temperature, time and cooling)
Automated control of washing process
Automated control of liquid transfers
9 - Pumps
Broth and fat extraction pump
CIP wash pump
10 - CIP preparation tank
500-litre water supply tank with insulation and acid proof
Detergent dosing pump set, valves
Automated control
Automated CIP washing: 1,3 or 4 phase washing (pre-rinse, alkali, acid, post-rinse) per washing target.
System split into 2 washing sections: 1) cooker + piping, 2) storage tank and piping. The sections can be washed separately allowing production or storage to continue on the other section not being washed (e.g. wash the storage tank and piping while cooking in the cooker).
Process videos
Step 1
Load ingredients
Step 2
Cooking
Step 3
Extract liquid broth
Step 4
Extract liquid fat
Step 5
Extract cooked ingredients
Culinary superfoods: Bone broth, Demi-glace, Sauces, Soup
Bone broth, clear stock, cloudy stock, ramen stock, pho, demi-glace, bone broth concentrates, ready sauces, ready soup, ready meals - the applications and end-products are endless